Zig-Zag Roller Brushes

Our Zig-Zag cylinder brushes are an interlocking and modular system of roller brushes, designed to allow you to create and maintain an efficient and cost-effective brush for whatever your required length and functionality.

Roller brushes (also known as cylinder brushes or rotary brushes) may wear faster in high contact areas of the brush face, and whereas with traditional one-piece roller brushes this would necessitate a whole new brush installation; a Zig-Zag roller brush however simply requires the worn section be replaced – not the whole brush length.

The benefit of individual sections also extends to the wider brush face and system which can be made. By combining segments filled in different bristle materials, of varying stiffness, and brush patterns, a complex brush face can be created on the same shaft, and across the wider brush system to create a brush pattern which could not be easily nor cheaply done with traditional one-piece roller brushes.

A small range of off the shelf Zig-Zag cylinders are kept in stock, and available for purchase online through our online shop, to help those with lower order quantities and prototyping requirements.

If you require something made to your specification, please get in touch and we can provide you with a quotation.

Key Benefits

  • Modular and interlocking design saves cost, reduces waste, and increases maintenance efficiency.
  • Highly versatile in design, allowing a very wide range of application.
  • Individual segments can be filled in many different bristle materials, and brush patterns
  • Flexible platform which allows easy creation of complex brush face patterns.
  • Lightweight reinforced polypropylene brush tubes.
  • The 75mm ID brush can be bushed to your required ID.
  • Locking grub screws can be placed in the brushes themselves alongside collars.
  • Much easier to store and transport than one piece brushes.
ID Sizes available
3/4″ 25mm 1″ 35mm 40mm 50mm 2″ 60mm 75mm 100mm

Looking For Something More Bespoke?

Most customers face unique requirements within their field and so require a bespoke brush solution. Follow the link to our interactive brush designer sheets to help communicate your ideas and requirements to us.

Design Your Own Brush

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